Jern Yao
Forming area of a Jern Yao multi-station former: tooling stations and transfer
A look into the forming area of a multi-station former.

Multi-station presses for cold forming

Bolt Formers · Nut Formers · Parts Formers — Jern Yao, Tainan

Jern Yao builds multi-station formers that do both: the precision of the big names and a price that pays off in the piece price. More than 5,300 machines in over 40 countries run on this principle; component machining, assembly and electrics are made entirely in-house in Tainan.

The backbone are the JBF bolt formers, grown up three- and four-die as the answer to the American Boltmaker: the bread-and-butter machines of the fastener plants. At the top stand the JBP long-stroke and JNP short-stroke formers with up to seven dies and 930 tonnes of forging force, built for the complex formed part.

For the German-speaking market, Hans Moehling represents the works exclusively: consulting, project engineering, spare parts and technical clarification — in a direct channel to Tainan.

The range

Three series, one principle

From the two-die screw blank to the seven-die formed part: each series covers its field in finely graduated machine sizes, metrically engineered throughout.

SeriesDiesCut-off ØProduct rangeStroke rate
JBFBolt Formers 2–63–42 mmM3–M30, cut-off length up to 480 mmup to 300 min−1
JBP · JNP · JPFParts Formers 5–77–45 mmCut-off length up to 450 mm, forging force up to 930 tup to 320 min−1
JNF · JNL · JNFP · JNFRNut Formers 5–68–46 mmM3–M33, long-stroke versions availableup to 450 min−1
Ranges as per works data; the datasheet of the individual model is binding. Datasheets on request.
Technology

Engineered for continuous duty

In the tooling area

  • QTC quick-change system: punch and die blocks are set up and preset outside the machine.
  • Fine adjustment of knock-out and stop in steps of 0.01 mm; HMI with motorised parameter setting.
  • Crane concepts for tool change: complete block or single tool.

In the works

  • Design backed by DEFORM-2D/3D forming simulation and FEM analysis of the frame.
  • Full depth of manufacture in Tainan: component machining, assembly and electrics in-house, nothing outsourced — core parts on the company’s own five-face milling centres.
  • Key electrical components from Germany, Japan and the USA; ISO 9001, CE by TÜV Nord.
Representation

One contact, one channel

Project engineering and quotation, technical clarification without detours: enquiries go straight from here to the design office in Tainan, answers come back verified. Spare parts and service cases run the same path, coordinated from one hand. The mandate is the German-speaking world; whoever finds the way here from elsewhere is not turned away.

  • Consulting from cold-forming shop-floor practice, from layout to acceptance.
  • Commissioning and service in the German-speaking region, coordinated.
  • Running machines can be visited by arrangement.
Heritage

How it came about

The connection goes back to 1982: Moehling brought these machines, then still under the name Tung Kuang, to Europe and accompanied their way to today’s maturity. That work is carried on here.

1977Tung Kuang, Tainan: first machines under the TK brand
1982Moehling brings the machines to Europe
1993Jern Yao Enterprises founded, Tainan
Todaymore than 5,300 machines in over 40 countries
Hans Moehling
Exclusive representation Jern Yao · German-speaking Europe
Jern Yao Enterprises Co., Ltd. · founded 1993, Tainan, Taiwan · ISO 9001 · CE
info@jernyao.de
+49 171 10 700 10
LinkedIn: Hans Moehling
Works: jernyao.com